| Induction heating is not new. During
the last 30 years thousands of installations have been erected with
satisfaction.
Since 1952, AEM has projected and constructed
induction generators in the power range from 1 kW up to 1000 kW
at frequencies from 1 KHz up to 500 KHz intended for the domestic
and international markets, using at each moment the best technology
available.
Induction heating is easy and flexible; it is
only necessary to bring the copper pipe near to the piece to be
heated, and the energy will be transferred to it. There are neither
flames, nor contact, the only hot point is the work piece to be
processed.
The power is switched on and off in several miliseconds,
avoiding system inertias.
The results are clean work pieces, no stray chemical
melted agents, and good thermal isolation between piece and coil
(it is not a barrier for magnetic flux), which means energy saving.
A coil around the work piece allows us to transfer
much more energy density than flames or contacts, giving lower process
time (higher production figures and lower surface oxidations).
When comparing induction heating assemblies, the
technical and economical data of the different systems must be considered.
Semiconductor inverters are the today's way. Electronics
developpement allows the easy control of big amounts of energy,
decreasing initial and maintenance costs.
They use switched power semiconductors, with their
inherent high efficiency, resulting in generators with efficiency
always better than 80 %.
The standard frequencies range from 1 KHz to 10
KHz (medium frequency).
The range 10 KHz to 100 KHz (high frequency) is
also available.
The power switching on and off is made through
power semiconductors too in several miliseconds with no wear.
They are widely used in forging, melting, surface
hardening (depth from 1 mm), soldering and general metal heating.
This is the technology used in the GIS-MF and
GIS-AF.
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